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Recall Details
| November 2, 2005 Alert #06-506 |
The following product safety recall was conducted voluntarily by the firm in cooperation with the CPSC. Consumers should stop using recalled products immediately unless otherwise instructed. It is illegal to resell or attempt to resell a recalled consumer product.
Name of Product: Yamaha Bruin 250, Bruin 350 4WD and 2WD, Big Bear 400, Kodiak 400, Kodiak 450, and Wolverine 450 ATVs.
Units: About 70,000
Manufacturer/Distributor: Yamaha Motor Corporation U.S.A., of Cypress, Calif.
Hazard: The protective boots covering the steering system's tie-rod ends (universal joints) on the recalled ATVs could be pinched during installation or adjustment, cutting a hole in the rubber. If this occurs, grease could escape, and contaminants such as sand or mud could get into the assembly through the hole, causing accelerated wear. This could result in abnormal steering free play. If the ATV continues to be operated without repair, the ball and socket portion of the tie-rod end could wear to the point that they separate, resulting in loss of steering control, which could cause a vehicle crash with injury or death.
Incidents/Injuries: Yamaha has received no reports of incidents or injuries.
Description: Yamaha has announced a voluntary recall of certain 2005 and 2006 Yamaha Bruin 250, Bruin 350 4WD and 2WD, Big Bear 400, Kodiak 400, and Kodiak 450 ATVs, and certain 2006 Wolverine 450 ATVs. Below is a list of make, model and vehicle identification numbers (VIN) involved in the recall.
| Make/Model | Vehicle Identification Number ("VIN") | |
|---|---|---|
|
2005 Bruin 250 2WD
|
YFM250BT
|
AG01Y-0116001 ~ 0120900
|
Sold at: Yamaha dealers sold these ATVs nationwide from 2004 to October 2005. The manufacturer's suggested retail price for the affected ATVs ranged from about $3,500 to $7,000.
Manufactured in: United States.
Remedy: Free repair. Registered owners of the affected units were notified directly by mail sent on October 14, 2005. Consumers should stop using their ATV immediately and contact an authorized Yamaha dealer to schedule an appointment for repair.
Consumer Contact: Call Yamaha at (800) 227-5963 between 8 a.m. and 6 p.m. ET everyday, or log on to the company's Web site at www.yamaha-motor.com
Bruin 250
Bruin 350
Big Bear 400
Kodiak 400
Kodiak 450
Wolverine 450
Note: Individual Commissioners may have statements related to this topic. Please visit www.cpsc.gov/commissioners to search for statements related to this or other topics.
If you are experiencing issues with a recall remedy or believe a company is being non-responsive to your remedy request, please use this form and explain the situation to CPSC.
Related Recalls
When the recalled carrier bearings are installed in a Polaris RZR XP Turbo or Turbo S vehicle and the fuel tank expands, the drive shaft can come in contact with the fuel tank, causing the tank to develop a hole or crack. This can cause the fuel tank to leak gasoline, posing fire and burn hazards.
The high voltage cables on the motor controller unit can be loose, causing the cable to arc or overheat while in use, posing fire and crash hazards and risk of serious injury.
The recalled ATVs fail to comply with the requirements of the federal mandatory ATV safety regulations. The youth ATVs’ mechanical suspension fails to comply with safety requirements, posing a crash hazard. The adult ATVs’ service brakes fail to sufficiently stop the vehicle, posing a crash hazard, and the handlebars pose a laceration hazard if the adult rider’s body or head impacts the handlebars. ATVs that fail to meet the mandatory safety regulations pose a risk of serious injury or death.
The throttle lever on the recalled ATVs can fail to return to the idle position when a driver releases it, and the vehicle could then unexpectedly continue to accelerate, posing a crash hazard.
The recalled youth ATVs fail to comply with the requirements of the federal mandatory ATV regulations. The handlebars pose a laceration hazard if the child rider’s body or head impacts the handlebars at a high rate of speed. ATVs that fail to meet the mandatory safety requirements pose a risk of serious injury or death.
The ATV can leak fuel at the fuel pump flange outlet, posing a fire hazard and risk of serious injury to the rider or passenger.
The U.S. Consumer Product Safety Commission (CPSC) is charged with protecting the public from unreasonable risk of injury associated with the use of thousands of types of consumer products. Deaths, injuries, and property damage from consumer product-related incidents cost the nation more than $1 trillion annually. Since the CPSC was established more than 50 years ago, it has worked to ensure the safety of consumer products, which has contributed to a decline in injuries associated with these products.
Federal law prohibits any person from selling products subject to a Commission ordered recall or a voluntary recall undertaken in consultation with the CPSC.
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