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Recall Alert

U.S. Consumer Product Safety Commission

Office of Information and Public Affairs Washington, DC 20207

July 22, 2009
Alert #09-755

Polaris Industries Recalls ATVs Due to Fire Hazard

The following product safety recall was voluntarily conducted by the firm in cooperation with the CPSC. Consumers should stop using the product immediately unless otherwise instructed.

Name of Product: 2009 Model Year Polaris All-Terrain Vehicles (ATVs)

Units: About 4,700

Manufacturer: Polaris Industries Inc., of Medina, Minn.

Hazard: The valve assembly can fail in freezing temperatures, causing oil to leak into the exhaust system. This could pose a fire and burn hazard to the rider.

Incidents/Injuries: The firm has received six reports of the valve assembly failing in freezing temperatures, resulting in three small fires. Minor fire damage to air boxes, ignition coils and the seat were reported.

Description: This recall involves the Polaris ATVs with model year 2009. The ATVs were sold under market names Sportsman ESP XP 850 and Sportsman XP 850 ATVs. The model and serial number identification decal is located on the left side of the machine on the frame rail below the front fender. The following models are being recalled:

Market NameModel NumberMarket NameModel Number
Sportsman ESP XP 850A09ZX85AGSportsman XP 850A09ZN85AL
Sportsman ESP XP 850A09ZX85ALSportsman XP 850A09ZN85AQ
Sportsman ESP XP 850A09ZX85AQSportsman XP 850A09ZN85AS
Sportsman ESP XP 850A09ZX85ARSportsman XP 850A09ZN85AT
Sportsman ESP XP 850A09ZX85ASSportsman XP 850A09ZN85AX
Sportsman ESP XP 850A09ZX85AXSportsman XP 850A09ZN8XAL
Sportsman ESP XP 850A09ZX8XAGSportsman XP 850A09ZN8XAQ
Sportsman ESP XP 850A09ZX8XALSportsman XP 850A09ZN8XAS
Sportsman ESP XP 850A09ZX8XAQSportsman XP 850A09ZN8XAX
Sportsman ESP XP 850A09ZX8XAR
Sportsman ESP XP 850A09ZX8XAS
Sportsman ESP XP 850A09ZX8XAX

Sold at: Polaris dealers nationwide from September 2008 through June 2009 for about $9000.

Manufactured in: United States

Remedy: Consumers should immediately stop using the ATV in sub-freezing temperatures and contact their local Polaris dealer to schedule a free repair. Registered owners have received direct mail notification of this recall if they are likely to experience consistently sub-freezing temperatures.

Consumer Contact: For additional information, contact Polaris toll-free at (888) 704-5290 between 8 a.m. and 5 p.m. CT Monday through Friday, or visit the firm’s Web site at www.polarisindustries.com



Picture of Recalled All-Terrain Vehicle (ATV)